PLC Expertise
PLC Programming & Industrial Control
Robust, well-documented control logic for new machines, retrofits, and troubleshooting projects—engineered for uptime, safety, and maintainability.
What I Deliver
Reliable Control for Mission-Critical Equipment
Multi-platform PLC expertise backed by mechanical engineering fundamentals and IIoT know-how.
Multi-Vendor Programming
Siemens TIA Portal, Allen-Bradley Studio 5000, Mitsubishi GX Works, ABB, and CODESYS controllers with Ladder, Structured Text, and Function Block Diagram.
New Machine Commissioning
From I/O design to final acceptance testing, I develop clean logic structures, naming standards, and diagnostics that scale.
Legacy Upgrades & Migrations
Modernize aging hardware, migrate between vendors, or convert legacy code to contemporary standards without disrupting production.
Safety & Compliance
Design and validate safety PLC logic, e-stop circuits, and interlocks aligned with regional standards and risk assessments.
Performance Optimization
Reduce cycle times, improve sequencing, and integrate machine feedback for predictive maintenance and advanced diagnostics.
Documentation & Training
Deliver structured code comments, functional design specifications, wiring references, and operator training for seamless handover.
Deliverables
From Concept to Commissioning
Control Strategy Design
Functional specifications, I/O lists, and sequencing logic grounded in process requirements and safety constraints.
Code Development & Simulation
Modular code, simulation, and bench testing ensure smooth onsite commissioning and easier troubleshooting.
HMI & SCADA Integration
Seamless data exchange with operator interfaces, historians, and MES systems for complete visibility.
PLC Project Process
Step 1: Requirements & Standards
Collect process documentation, safety requirements, and customer standards to define architecture, naming, and testing criteria.
Step 2: Design & Development
Build structured logic, alarms, and diagnostics while collaborating with mechanical and electrical teams on sequencing.
Step 3: Testing & Commissioning
Simulate, factory-acceptance test, and support site commissioning to verify functionality and safety compliance.
Step 4: Training & Support
Provide training, troubleshooting guides, and long-term support for updates, integrations, and performance improvements.
FAQs
Frequently Asked Questions
Everything you need to know about partnering with me for PLC projects.
Can you work with our existing code base?
Yes. I routinely audit and refactor legacy logic, documenting current behavior before implementing improvements so nothing critical is lost.
Do you provide remote troubleshooting support?
Absolutely. Secure remote access allows me to diagnose and resolve issues quickly. On-site visits can be arranged when required.
How do you handle version control and documentation?
I maintain organized project repositories, change logs, and design documentation so your team always knows what was deployed and why.
Can you integrate PLCs with SCADA or cloud systems?
Yes. I routinely connect PLC logic to Ignition, ThingsBoard, Node-RED, and MQTT brokers, enabling visualization, analytics, and remote control.
What about safety validation?
I follow relevant safety standards, provide verification checklists, and collaborate with your safety officers to confirm compliance.
Need reliable PLC logic?
Let’s discuss your machine, process, or retrofit goals and build a control solution that your team can trust.